Our casting process involves mold making, assembly, stuccoing, burnout & preheating, pouring, knock-out, finishing, inspection. We also perform various inspections in production line such as visual examination, dimensional measurement, hardness test, chemical composition analysis, mechanical property analysis, non-destructive examination at supplier factory.
Identifying defective parts from suppliers upon arrival allows to establish and maintain strict quality standards. Implementing a comprehensive incoming inspection process prevents defective parts from making it to assembly, eliminating costly scrap and rework later.
By integrating portable, such as measuring arms, into the receiving inspection process, operators have a quick and efficient way to determine whether or not these parts meet specifications and design requirements.
The qualitative requirements of a top-notch machine tools manufacturers are extremely high. The commitment to quality demands continuous research and development to consistently exceed the industry's standards and expectations.
Inspection center utilizes coordinate measuring machines, optical comparators, surface gages, and countless varieties of micrometers, pin gages and calipers to ensure excellence and customer satisfaction, quality.
Production Line Inspection
Inspection while assembly is conducting inspection during the production process.
This approach of inspection helps to control the quality of products by fix the sources of defects immediately. and it is easily improve productivity, reduce defect rates, saving time and efforts of final inspection. It could be fix the problems at the outset, prevents common mistakes being made repeatedly and ensure quality of the products within production line.
Our QC technician operates ball bar measurement system checking the linear positioning and geometry on each of Akira-Seiki machine before ready to be shipped out. The ultra-precise ball bar tracks movement base on machine is put through a series of circular moves to certify synchronous movement and verify machine geometry.
This generates a chart illustrating machine condition and performance data. Any deviations in geometry or position shows up as distorted circles which are very easy to spot. Any copy of this chart analysis with each Akira-Seiki machine of an assurance that it is accurate and properly aligned.